Supply Ruimei GR-100L frozen trimming machine

One   working principle:

    The liquid nitrogen is used to make the flash of the rubber and plastic hardware products brittle quickly, and then the high-temperature jet of cold-resistant rubber particles hits the flash edge, thereby removing the burrs and not changing the shape and nature of the product, and not damaging the perfect effect of the product, is manufacturing high-grade The precision of the perfect product must be modern equipment. It can greatly improve the edge-removing efficiency and trimming precision of rubber and plastic products, aluminum-magnesium die-casting products.

two   Machine use:

An article suitable materials: various types of rubber material (including silica), injection molded parts, magnesium alloy, aluminum alloy, zinc alloy.                          

2 Applicable products industry: 3C industry such as automobile, aerospace, computer, communication, home appliance, etc.

three   Machine features:
 
  A refrigerating machine for rubber edging, precision injection molding, zinc alloy, magnesium alloy material products.
    2
All core components are equipped with high-end imported brand equipment.
    3
The main material of this equipment is high quality SUS304 , ensuring long service life.
 
  4 The high-efficiency insulation material in this equipment is effective in resisting heat exchange, which is faster than the similar products and lower in cost.
 
  5 The main technical links of the power ratio system, sorting system and sealing system of this equipment are in an absolute leading position.
 
  6 The equipment has fast cooling, strict sealing, low noise, no pollution, energy saving and environmental protection.
 
  7 The equipment product protection device can effectively avoid the appearance damage to the treated product during the processing.

four   Technical features:

1 It can remove the complicated structure, the small rubber and plastic products of any shape, the polyurethane products and the flash of the magnesium alloy castings.

2 The trimming precision is high, which can remove the tiny and hidden flash. (up to 1/100mm accuracy)

3 high production efficiency, a frozen trimming machine is equivalent to 80-120 skilled workers per day.

4. Does not damage the surface of the product, improve the appearance quality of the product, and increase the service life of the product.

  5 pass rate \ trimming quality is high, the qualified rate of finished products is maintained above 98% . (can significantly reduce the scrap rate)   

6 covers a small area, a frozen trimming machine plus ancillary equipment only 10 square meters, can save valuable land area.

  7 reduce the cost of raw materials, can greatly reduce the loss of waste rubber. The requirement for the mold for freezing and trimming is that the flash edge should be as thin as possible ( below 0.2mm ), the overflow tank should be as small as possible, and there is no need to leave a torn edge, which can save the mold cost greatly; 1/5-1/10 of the mold .

  8. Reduce management costs, because a large number of manual trimming work is reduced , and the operator only needs to put the product, press the button, and take out the product. It can save a lot of labor and management costs.

9. It can enhance the image and competitiveness of the company. Whether it is high value-added or low value-added products, everything can be solved.

Fives   Mechanical specification parameters:

1   Mechanical Dimensions         1200L*1300W*2100H(MM)

2   Machine weight         About 900KG

3   Impeller speed         MAX7200rmp

4   Cooling temperature         MAX—130 °

5   Net blue size         6mm

6   Roller capacity         100L

7   Effective capacity         30L

8   power supply             AC220V/380V 50/60Hz 3 phase

Seven liquid nitrogen consumption
  1
condition:   Ø
  2
temperature: -45 °C   2
  3
processing time (one cycle): 5 minutes   2
  4
impeller speed: 6000 rpm   2
 
Under the above conditions, the consumption of liquid nitrogen is about: 1.81 kg.
Note: This value is the basic empirical value and will vary depending on the type of product being processed, the quantity and the thickness of the burr .

Eight jet throwing material
Low temperature resistant plastic   Level: 0.50mm , 0.75mm , 1.0mm   1.20mm , 1.50mm

'Supply Ruimei GR-100L frozen trimming machine

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