These five key factors play a crucial role in the injection molding and processing orientation of the product.

1) The increase in the temperature melt temperature θR and the mold temperature θM causes the degree of orientation to decrease. This is because, after the temperature rises, although the deformation and flow of the melt are favorable, the degree of orientation may increase, but at the same time, the de-orientation ability of the polymer grows faster, and the result of the two actions is often the orientation. The influence is dominant, so the degree of orientation is reduced.

2) Injection pressure and pressure increase The injection pressure and pressure can increase the shear stress and shear rate in the melt, which helps to accelerate the orientation process and increase the degree of orientation and product density.

3) Gate freezing time After the melt fills the cavity and stops flowing, the thermal motion of the melt is still severe for a certain period of time, and the structural unit that has been flow-oriented is likely to be de-oriented. However, when a large gate is used, the melt cools slowly in the gate, the gate freezes later, and the flow process is delayed, so that the disorientation caused by the molecular thermal motion can be compensated to a certain extent, especially Near the gate, the orientation is very significant.

4) Mold temperature When the mold temperature is low, the movement of the macromolecule of the polymer is easily frozen, so the ability to resolve the orientation is reduced, and the degree of the orientation is increased.

5) Filling speed The influence of filling speed on the curve process can be divided into two cases: fast filling and slow filling.

1 When filling the mold quickly: When filling the mold quickly, due to the flow rate, the surface orientation of the product can be highly oriented, while the internal temperature is much slower than the normal filling, so the solution orientation is enhanced and the degree of orientation is higher. Slightly near the surface.

2 When filling at a slow speed: When filling slowly, the contact time between the melt and the surrounding interface (flow path and cavity wall, etc.) is long, and more heat is taken away by the mold at the same injection temperature. Compared with rapid filling, the relaxation time of macromolecules is shortened, the ability to de-orientate is lowered, and the degree of orientation is improved. In addition, a large injection pressure is often required for slow filling, so the degree of orientation will be further improved.

Combining the above two cases, it can be concluded that contrary to the general knowledge, at the same injection temperature, in the orientation of the inside of the injection product, the slow filling mode can obtain a stronger orientation structure than the rapid filling mode. However, in terms of the orientation near the surface layer of the product, the degree of orientation is still high when the filling speed is fast.

In addition to the above external factors that affect orientation, some physical properties of the polymer also have an effect on orientation. For example, when the specific heat capacity and latent heat of crystallization of the polymer are large, the cooling rate is slowed down, the de-orientation ability is enhanced, and the degree of orientation is reduced.

Window Screen

We are a renowned manufacturer in China, specializing in the production and supply of top-quality window screens, aluminum WIRE MESH, and aluminum anti-mosquito wire mesh. Our products are designed with the utmost precision to ensure they meet the highest standards of quality and durability.
Our window screens are made with the finest materials, ensuring they are strong, durable, and resistant to wear and tear. They are also designed to provide maximum visibility and ventilation while keeping out insects and other unwanted elements.
Our aluminum wire mesh is strong, lightweight, and corrosion-resistant, making it ideal for a wide range of applications. It can be used for window screens, fencing, filtration, and more. It is also easy to install and maintain, making it a cost-effective solution for many needs.
Our aluminum anti-mosquito wire mesh is designed to provide maximum protection against mosquitoes and other insects. It is made with high-quality aluminum, ensuring it is strong, durable, and resistant to corrosion. It is also easy to install and maintain, making it a practical solution for homes, offices, and other establishments.
We are committed to providing our customers with the best products at the most competitive prices. We also offer customized solutions to meet the specific needs and requirements of our customers. Contact us today to learn more about our products and services. We look forward to serving you.

Window Screen,Aluminum Wire Mesh,Aluminum Anti-Mosquito Wire Mesh,Aluminum Mesh Screen

Hebei Aibuer trading co., Ltd , https://www.ablewiremesh.com