Drawing Die,Wire Drawing Dies,Deep Drawing Die,Wire Drawing Die Profile Chongqing Henghui Precision Mold Co., Ltd , https://www.citool.com
With the rapid development of China's mold industry, more than 10,000 EDM machines have entered the mold manufacturing field every year. The development of the mold industry mainly relies on technological advancement. At present, the large-scale, precise, complex and long-life molds with high technical content are growing. The development of these high-tech molds has promoted the technological progress of mold processing equipment, and many high-tech mold processing equipments have been shipped. Sheng, and in the digital EDM machine and CNC wire-cut EDM machine, Mitsubishi Electric can be described as unique.
As one of the world's leading manufacturers of EDM machine tools, Mitsubishi Electric has been providing low-voltage switch products to the Chinese market since 1966 and has been continuously striving to provide advanced products, technology and quality services to Chinese customers.
With China's reform and development and economic development, Mitsubishi Electric's business in China has also grown stronger and stronger. From the mold manufacturing of automobiles and the mold manufacturing of the electronics industry, Mitsubishi Electric, which manufactures mobile phones, toys, and household appliances, provides advanced technology and perfect support for social life and industrial production.
1. Unique advantages to ensure the advanced nature of its products
Among the EDM machine manufacturers Sodick, AgieCharmilles, and Mitsubishi Electric, Mitsubishi Electric is currently a company with a high market share, which is closely related to its unique advantages.
First of all, as a global comprehensive company, Mitsubishi Electric's comprehensive technical advantages in various fields over the years are unmatched by other manufacturers. For example, Mitsubishi applies its cutting-edge technology and the best products, such as CNC systems, inverters, and electrical switches, to its own machine tools, which maintains the stability of the technology while reducing costs. Secondly, Mitsubishi has a strong R&D team, rapid technology updates, fast model updates, and basically more than one new product every year. This kind of R&D speed and strength is hard to match with other companies. In addition, Mitsubishi's factory in China is relatively mature. The Dalian plant has a history of 10 years and a certain scale. It is launching a machine tool suitable for the Chinese market and complying with Chinese standards at a rate of 120 units per month. It adopts a complete management system including quality, procurement, main parts and packaging, which are completely unified with Japanese companies, which ensures the technological advancement and product stability from a technical level.
2. Sales agency system protects the interests of sellers and users
In addition to the advanced nature and stability of the products, the sustainable development of the company is closely related to the sales of its products.
In terms of sales model, Mitsubishi Electric uses a sales agency system. The superiority of using agent sales lies in: First, the controllability of production costs, regardless of market growth or decline, production costs are always in a basically controllable state; second, the use of agency systems can quickly occupy the market, can be achieved very quickly The speed of expansion; Third, the realization of resource optimization, reducing the cost of training a large number of sales staff, the profits and resources obtained more effectively into the research and development. Mitsubishi has strict management of agents and conducts two trainings for agents each year. In the process of agent sales, Mitsubishi implements the reporting system, and the reporting system has two functions. First, it protects the interests of the agents. The agents spend their time trying to dig up the customers, and after reporting to the company, their interests can be protected; The second is to protect the interests of the end customers. Mitsubishi will not divide the Chinese market for a long time now and in the future. This is a major measure to protect the interests of users, because there will be no regional restrictions. The market monopoly allows customers to get reasonable and realistic prices.
3. Complete technical and service support
Adhering to the philosophy of serving customers worldwide and establishing service centers, Mitsubishi Electric has established technical service centers, customer training centers and application demonstration centers in Shanghai, Ningbo, Tianjin, Dalian, Shenzhen and Dongguan. Customers can visit the center to see the machine tool demonstration, or make specific requests, provide samples, use the machine tools of each center for trial processing, and get the best solution and professional training services.
Recently, Mitsubishi Electric will also set up maintenance service centers in Guangzhou, Wuxi and Chengdu to provide customers with comprehensive technical consultation, technical training and after-sales service, and provide customers with overall solutions to help customers enhance their competitiveness.
4. Mitsubishi EDM Machine
Mitsubishi CNC EDM machine EA8M and EA12D are suitable for the Chinese market due to their high cost performance, and are widely favored and praised by Chinese customers.
The EA8M has a small footprint and is capable of high precision and high quality machining of small workpieces. Dyna Tech, a new integrated processing system using advanced processing technology using 64-bit CNC EDM technology.
The special processing conditions (Hybridpark) are available in a variety of processing methods and processing conditions to meet the precise processing needs of customers. By selecting the machining method and component samples that meet the customer's requirements, you can simply achieve the best machining without changing the machining conditions to increase the machining speed.
The Smart Jump System (Ss Jump) improves the efficiency of skip processing by greatly reducing unnecessary jump time. The performance of the new digital AC servo motor also enhances the performance of adaptive control.
Fuzzy Pro plus: Improved fuzzy logic control reduces machining time because it effectively controls the gap of the discharge, resulting in stable high-speed machining even when machining small workpieces.
The newly developed Orbit Pro (trajectory function) balances the motion of the motor and uniforms the machining surface. This advanced machining technology allows the electrode to move continuously, track the target shape, and finally obtain a stable high-precision and high-quality finished surface, providing more High processing accuracy and excellent quality
Hybridpack's new machining condition search system uses multi-pole machining conditions to improve overall machining speed, accuracy and electrode wear, even when using powders, for face machining or advanced matte finish.
By using effective and up-to-date technology, Mitsubishi has re-created ultra-rigid lightweight and compact technology. In particular, the EMD system makes the drive mechanism lighter and more responsive, which improves the mechanical characteristics of the system and increases the machining performance. CAE structural analysis has been used to develop the best design of the EA series, enabling high-precision machining with high rigidity, high-grade cast iron construction and special LM guides that ensure low center of gravity.
ESPER is easy to input, no experience is required, and the dialogue mode interface is used to simplify the input: according to the number of work and control, the required setting values ​​are input in order, and the skill is convenient to use the human interface to create a machining program, which automatically determines the optimal processing conditions. The expert processing combination and hole positioning function will greatly simplify the multi-space machining process.
EA12D adopts special processing slot (1050*700*450), which is more suitable for Chinese customers' requirements; SS Jump integrated jumping system greatly reduces unnecessary jumping time, thus improving the efficiency of jumping processing; with HybirdPack, customers only You need to select the processing method and component samples that meet your requirements, you can easily achieve the best processing; the standard configuration of the new Orbit Pro shaking function, this function can make the electrode movement balance, uniform processing surface, and finally get stable high precision and high Quality processing surface; standard configuration of processing fluid temperature control device makes the temperature control of the processing fluid easier; optional powder processing (graphite powder) can be used to achieve high-precision surface processing of large-area electrodes;
5. Link: Application examples of Mitsubishi EDM machine EA8M and EA12D
Mobile phone stamper
Workpiece: NAK80
Electrode: copper (1pc)
Processing time: 8.7 hours Surface roughness: 0.4μmRa
Features: After roughing with high-speed cutting, the cavity is machined to a surface roughness of 0.4 μm Ra with one electrode (20% reduction in processing time).
The gloss surface of the cavity is easy to polish, which greatly reduces the polishing time (the polishing time is reduced by 50%.
Reduce electrode production and installation time by eliminating machining (reducing the number of electrodes).
Floppy die:
Workpiece: SKD61
Electrode: Copper processing time: 305 hours Surface roughness: 0.5 μm Ra Features: High-speed large-area processing can be completed using FPII power supply.
Mitsubishi Electric's EDM Technology
introduction